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Oct . 17, 2025 08:00 Back to list

Long Span Roll Forming Machine - High Speed & Precision



Field Notes on a long-span workhorse: long span roll forming machine

I’ve toured more roofing shops than I can count, and—honestly—the machines that stick in my head aren’t always the fanciest. They’re the ones that keep running when the project schedule gets tight. YingYee’s “Good price horizontal arch span forming machine,” made in Shijiazhuang, Hebei (Room B1106, Zhongliang Plaza, No.345 Youyi North Street, Xinhua District), is exactly that kind of kit: practical, a bit no-nonsense, and surprisingly adaptable.

What sets this long span roll forming machine apart

The line forms and bends separately—yes, two stages. Many customers say this gives them more control over crown and camber, particularly on big arches. The trade-off? You’ll need around 4–5 workers to carry semi-finished panels from forming to the bending section. On busy days, that feels old-school; on complex roofs, it’s oddly reassuring to have human eyes on each panel.

Typical applications

  • Stadium and arena roofing where clear spans matter
  • Logistics hubs and warehouses needing fast enclosure
  • Temporary or semi-permanent shelters (disaster relief, events)
  • Farm buildings and coastal projects (with corrosion-resistant coils)

Process flow (real-world)

Coil loading → leveling → roll forming → pre-cut → manual transfer → arch bending → edge hemming (if specified) → QC checks → palletizing. Materials: galvanized steel (ASTM A653), pre-painted steel (PPGI), Al-Mn alloys like 3003/3105 for lighter roofs. Methods are pretty standard, but YingYee’s team tends to tune forming stands to reduce oil-canning—small detail, big difference.

Product specs (typical)

Parameter Typical Value Notes
Material thickness 0.6–1.2 mm (steel); 0.8–1.5 mm (aluminum) Real-world use may vary with yield strength
Max coil width ≈ 1000–1250 mm Common for long-span arches
Line speed 12–18 m/min (forming); bending batch-mode Operator-dependent
Bending radius R ≈ 3–30 m Material/coating sensitive
Power ~15–22 kW total Forming + hydraulic units
Certifications ISO 9001, CE (Machinery) Documentation on request

Testing standards and QC

Incoming coils get coating adhesion checks (ASTM D3359), hardness sampling, and thickness verification. Finished arches are checked for straightness (≤2 mm/m), burr height (≤0.1 mm), and curvature tolerance (±0.5%). Noise near the forming head hovered around 78–82 dB in my last visit; energy draw was roughly 10–14 kWh per productive hour—your mileage will vary with thickness.

Service life and upkeep

With routine lubrication and annual bearing checks, the machine’s service life is typically 10–15 years. Panels produced with AZ150 or good polyester/PVDF systems last 25–40 years coastal, longer inland, assuming proper fastening and sealants.

Vendor comparison (quick take)

Vendor Forming Stations Max Width Automation After-sales Price Band
YingYee (this model) ≈16–22 1250 mm Semi-automatic; separate bending Remote + on-site setup Value
Vendor A 20–24 1250 mm Integrated bend, higher automation Global network Premium
Vendor B 14–18 1000–1200 mm Manual bending add-on Regional agents Budget

Customization options

Common requests include polyurethane roll coatings (to protect PPGI), quick-change cassettes for profile tweaks, servo depth control on the bender, and extended exit tables. I guess the sweet spot is adding servo bending if you run multiple radii every day.

Voices from the floor

“We swapped to aluminum 3105 on coastal jobs; springback was a thing, but the separate bender let us dial it in,” one foreman told me. Another customer liked the “plain-English” maintenance—no cryptic screens, just solid mechanics.

Mini case study

A logistics park in Southeast Asia rolled 7,000 m² of arch panels in eight days. Crew of five, 0.8 mm PPGI, average forming speed ~14 m/min, bend station cycling at roughly 90–110 s per panel. Scrap stayed below 2.5% after day two.

Standards referenced: ASTM A653 for galvanized substrates, ASTM D3359 for coating adhesion, CE Machinery Directive 2006/42/EC, ISO 9001:2015 quality systems.

Citations

  1. ASTM A653/A653M – Standard Specification for Steel Sheet, Zinc-Coated
  2. ISO 9001:2015 – Quality management systems
  3. EU Machinery Directive 2006/42/EC
  4. ASTM D3359 – Measuring Adhesion by Tape Test

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