Teknikal na Scheme ng Gupitin sa Haba Linya ng Produksyon

0.3-2*1300 cut to length line

1. Steel material: Galvanized Steel

2.  Steel coil thickness: 0.3-2.0mm

3.  Steel coil width: 500-1500mm

4.  Max Steel coil weight: 10T

5.  Steel coil I.D: 508-610mm

6.  Steel coil O.D: ≤1500mm

7.  line speed: 50-60m/min

8. Cutting speed:(as 1000*2000mm): 20-30 pieces/min

9. Shear length : 500-4000mm

10. Frame material: Q235

11. Voltage: 380V three-phase electricity 50Hz

12. Diagonal accuracy: ±1mm

13. Sizing accuracy: ±1mm

14. Total power: approx 70KW (Normal working power: 60KW)

15. Unit area: Approx 23m*6m ( according to the using)

16. Unwinding direction: left to right facing the console

Kasama sa makina

1. Hydraulic single arm de-coiler with hydraulic feeding trolley

2. 15-axis dual-type precision leveling machine

3. Correction device (including trench tray)

4. Nine-roller servo sizing machine

5. Shearing machine

6. Electronic control system

7. Conveyor

8. Lifting palletizer

9. 4000mm in front of discharge platform

10. Hydraulic station

11. Fan

Overflow ng cut sa haba na linya

Hydraulic single arm de-coiler na may hydraulic feeding trolley

1. structure    

Ang makina ay isang single-head cantilever hydraulic expansion at contraction unwinder, na binubuo ng isang pangunahing bahagi ng shaft at isang bahagi ng transmission.

(1) The main shaft part is the core part of the machine. Its four blocks are connected to the sliding sleeve through T-shaped slanting blocks and are simultaneously sleeved on the hollow spindle. The core is connected to the sliding sleeve. The fan blocks expand and contract at the same time. When the fan block shrinks, it is beneficial to roll up, and when the fan block is opened, the steel coil is tightened to complete the unwinding.

(2) The pressure roller is located behind the unwinder. The pressing arm is controlled by the oil cylinder to drive the cantilever to be pressed down and picked up. When feeding, the cantilever pressing roller is pressed to press the steel coil to prevent loosening and facilitate the feeding.(3) The transmission part is located outside the frame. The motor and reducer drive the main shaft of the unwinder through the gear to rotate, and it can also realize unwinding and rewinding.

2. Technical Parameters

(1) Steel coil width: 500mm-1500mm

(2) Steel coil weight: 10T

(3) Cylinder stroke: 600mm

Pagpapatakbo ng motor: 2.2kw

15-axis dual-type na precision leveling machine

1. Leveling rollers: 15

2. Leveling roller diameter: 120mm

3. Leveling roller material 45 # steel

4. Motor power: 22KW

5. The leveling effect is according to the first grade coil, except for scrap or secondary board.

6. Leveling roller material: 45 # steel.

7.  After tempering, quenching and grinding, the surface hardness reaches HRC58-62, and the surface finish is Ra1.6mm.

8. The upper row of work rolls are lifted vertically by a motor drive.

9. Roller bearings are used for the work roll bearings, which have a high bearing capacity and a long service life.

Pangunahing sistema ng puwersa: Ang isang motor ay pinaandar sa gitna at hinihimok ng unibersal na joint ng reducer transmission box.

Pit

1. It uses the 2 groups of magic eyes to control the speed buffer between decoiler and slitting machines.

2. Magic eye is controlled by PLC.

3. Function: it is used to eliminate the different speed and make the plates which in wrong rail to back the right way. At first, it is used the oil cylinder to lifting the supporting and transition plates to make the head pass. When working, the transition and supporting plates lift down, the steel plates will be stored in the pit.

Correction device with Nine-roller servo sizing machine

Device sa pagwawasto:

1. Guided by vertical guide rollers. Adjust the distance between the two guide rollers manually.

2. Minimum guide width 500mm

Nine-roller servo sizing machine specifications

1. Feeding rollers: 9

2. Leveling roller diameter:120mm

3. Fixed-length roller diameter: 160mm

4. Roller material 45 # steel

Servo motor: 11kw

Pneumatic Shearing machine

Pneumatic Shearing machine:

Pangunahing binubuo ito ng kaliwa at kanang bracket, connecting rods, upper at lower tool holder, table, driving motors, atbp.

(1) Maximum cutting thickness: 3mm

(2) Shearing width: 1600mm

(3) Motor power: 11KW

Conveyor belt:

Conveyor belt:

1. Belt length :7500mm

2. Width: 1450mm

Motor 2.2kw (kontrol sa dalas)

Pag-aangat ng palletizer

Lifting palletizer (Note: 4000mm lifting position, source of gas)

1. The blanking machine mainly carries out the blanking of the sheet, which is composed of a horizontally moving rack body and a vertical baffle.

2. The horizontal moving frame is manually adjusted according to different board widths, and the vertical baffle is adjusted according to different board lengths.

3. The stacking machine is mainly composed of stacking cylinder walking rollers and motors. Its function is to neatly stack the blanked plates.

Ang pangunahing teknikal na mga parameter

(1) Height of blanking rack: 2100mm

(2) Total length of blanking rack: 4300mm

(3) Total width: 2300mm

Rack na nagdadala ng pagkarga: 10000kg

Higit pang mga reference na larawan:

Ang aming serbisyo:

Mga larawan sa paglo-load ng makina:

Ang slitting line, na kilala rin bilang slitting production line, ay ginagamit upang mag-decoiler, mag-slit, at mag-rewind ng mga metal coil sa mga piraso ng kinakailangang lapad. Ang bilis ay napakabilis at ang kapasidad ng produksyon ay mataas. Kung ikukumpara sa mababang bilis ng makina, ang output at pagkonsumo ng enerhiya sa parehong oras ay may malinaw na mga pakinabang. Ang pangunahing motor ng DC, ay may mahabang buhay at matatag at maaasahang operasyon.

Ito ay angkop para sa pagproseso ng cold-rolled at hot-rolled carbon steel, silicon steel, hindi kinakalawang na asero at iba't ibang mga metal na materyales pagkatapos ng ibabaw na patong.