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Aug . 09, 2025 22:10 Back to list

Supermarket Shelf Back Panel Roll Forming Machine - Precision & Efficiency | Shijiazhuang Yingyi Machinery Co., Ltd.



Supermarket Shelf Back Panel Roll Forming Machine - Precision & Efficiency | Shijiazhuang Yingyi Machinery Co., Ltd.

The Supermarket Shelf Back Panel Roll Forming Machine represents a cutting-edge solution for the efficient production of structural components used in retail environments. Designed to streamline the manufacturing process of back panels and layer panels for supermarket shelves, this machine integrates advanced engineering principles and automation technologies to deliver precision, speed, and reliability. In this article, we will explore the product's key features, technical specifications, applications, and the company behind its development, while also referencing industry standards from the National Institute of Standards and Technology (NIST).

Key Features and Functional Advantages

The Supermarket Shelf Back Panel Roll Forming Machine is engineered to handle a comprehensive production workflow, from raw material processing to finished product output. Its core functionality is outlined in the following steps:

  • Coil Loading (Manual): The process begins with the manual loading of steel coils, ensuring flexibility for operators to manage materials efficiently.
  • Uncoiling: The machine automatically uncoils the steel strip, preparing it for subsequent processing stages.
  • Leveling: A leveling machine ensures the steel strip is flat and free from deformities, which is critical for maintaining product quality.
  • Feeding (Servo): A servo-controlled feeding system guarantees precise and consistent material delivery, minimizing waste and enhancing accuracy.
  • Angle Punching / Logo Punching: The multi-station punching system allows for the creation of custom shapes and logos, adding value to the final product.
  • Cold Roll Forming: This stage involves shaping the steel into the desired profile using a series of rollers, a process that preserves the material's mechanical properties.
  • Cutting Forming: The machine cuts the formed material to the required dimensions, ensuring uniformity and precision.
  • Discharging: The finished panels are discharged onto a receiving table, ready for further processing or packaging.

One of the standout advantages of this machine is its modular design, which allows for easy maintenance and upgrades. The system comprises ten key components, each optimized for specific tasks. For instance, the Decoiler (T-500) and Leveling Machine (HCF-500) ensure smooth material flow, while the Servo Feeder Machine (NCF-500) provides precise control over feeding rates. The Punching System (Multi-station four-post type) is particularly notable for its ability to handle complex patterns, and the Roll Forming Machine (Cantilever quick adjustment type) offers rapid adjustments for different product configurations.

Technical Specifications and Performance

The machine's technical specifications highlight its robustness and adaptability to various manufacturing needs. Below is a detailed table summarizing the key parameters:

No. Items Spec:
1 Material 1. Thickness: 0.6mm
2. Input width: max. 462mm
3. Material: Cold rolled steel strip; yield limit σs ≤ 260MPa
2 Power Supply 380V, 60Hz, 3 phase
3 Capacity of Power 1. Total power: about 20kW
2. Punching system power: 7.5kW
3. Roll forming machine power: 5.5kW
4. Track cutting machine power: 5kW
4 Speed Line speed: 0-9m/min (including punching)
Forming speed: 0-12m/min
5 Hydraulic Oil 46#
6 Gear Oil 18# Hyperbolic gear oil
7 Dimension Approx. (L×W×H) 20m×2m×2m
8 Stands of Rollers Roll forming machine for Fundo 2F: 17 rollers
One Extra roller Fundo 1F: 12 rollers
9 Material of Rollers Cr12, quenched HRC56°-60°
10 Length of rolled workpiece User free setting
11 Cut style Hydraulic Tracking cut

The machine's hydraulic system (Model: High speed) and electrical control system (Model: PLC) ensure smooth operation and adaptability to different production requirements. The conveyor system (Model: Roll type) further enhances efficiency by facilitating seamless material transfer between stages.

Applications and Industry Relevance

This roll forming machine is specifically designed for the production of supermarket shelf back panels and layer panels. Its ability to handle cold-rolled steel strips with a thickness of 0.6mm makes it ideal for creating durable, lightweight components that meet the demands of modern retail environments. The machine's hydraulic tracking cutting system ensures precision in cutting, which is essential for maintaining the structural integrity of the panels.

According to NIST, the integration of automated systems in manufacturing processes can significantly improve product consistency and reduce waste. The Supermarket Shelf Back Panel Roll Forming Machine aligns with these principles by minimizing human error and optimizing resource utilization. Its frequency-controlled roll forming machine (Model: Cantilever quick adjustment type) allows for rapid adjustments, making it suitable for both small-batch and large-scale production.

Company Background: Shijiazhuang Yingyi Machinery Co., Ltd.

The Supermarket Shelf Back Panel Roll Forming Machine is developed by Shijiazhuang Yingyi Machinery Co., Ltd., a company with a strong reputation in the machinery manufacturing industry. Located in Hebei Province, China, the company specializes in the design and production of roll forming machines tailored to various industrial applications. Their commitment to innovation and quality is evident in the advanced features of this machine.

For more information about the company and its product offerings, visit their official website at Shijiazhuang Yingyi Machinery Co., Ltd..

Conclusion

The Supermarket Shelf Back Panel Roll Forming Machine exemplifies the synergy between advanced engineering and automation in modern manufacturing. Its comprehensive workflow, precision engineering, and adaptability make it a valuable asset for businesses in the retail and industrial sectors. By leveraging the expertise of Shijiazhuang Yingyi Machinery Co., Ltd., this machine not only meets current industry standards but also sets a benchmark for future innovations.

As highlighted by NIST, the continuous improvement of manufacturing technologies is crucial for economic growth and competitiveness. The Supermarket Shelf Back Panel Roll Forming Machine stands as a testament to this principle, offering a reliable and efficient solution for producing high-quality shelf components.

References

National Institute of Standards and Technology (NIST)


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