Optimizing Cutting Efficiency Across Diverse Applications
The Cut to length line for multiple materials and size represents a technological breakthrough in flexible material processing. These sophisticated systems achieve remarkable operational speeds between 50-60m/min while maintaining high productivity standards of 20-30 pieces per minute, regardless of material thickness. Industrial manufacturers increasingly rely on these solutions to handle various metal types and dimensional requirements while maintaining tight tolerances and production consistency.
Technical Parameters & Operational Specifications
The flexibility of modern cut to length lines is demonstrated by their ability to process various materials as shown in our parameter analysis:
Parameter | Carbon Steel | Stainless Steel | Aluminum Alloy | Copper/Brass |
---|---|---|---|---|
Thickness Range (mm) | 0.3-6.0 | 0.5-4.0 | 0.5-8.0 | 0.3-3.0 |
Max. Cutting Speed (m/min) | 60 | 55 | 65 | 50 |
Tolerance Accuracy (±mm) | 0.05 | 0.07 | 0.1 | 0.08 |
Max. Coil Width (mm) | 2000 | 1650 | 2200 | 1800 |
Industrial Applications Across Sectors
Automotive Manufacturing
Precision cutting of structural components, chassis parts, and body panels requiring ±0.1mm tolerances
Appliance Production
High-volume processing of stainless steel for sinks, refrigerator panels, and washing machine drums
Construction Sector
Custom steel profiles for structural beams, roofing elements, and framing systems
Electronics Industry
Precision cutting of conductive materials for circuit components and heat dissipation systems
Technical FAQ: Cut to Length Line Operations
What tolerances can be maintained on thin gauge materials?
Our cut to length line for multiple materials and size maintains ±0.05mm tolerances on materials under 1mm thickness through advanced servo control systems.
How are material thickness changes handled?
Automatic thickness detection systems instantly adjust cutting pressure and blade clearances for seamless material transitions.
What safety certifications do these systems carry?
All Yingyee cutting lines meet CE safety standards with ISO 13849-1 PLd safety level certifications for automation systems.
Can the system handle coated materials?
Specialized non-marking rollers and protective blade coatings prevent damage to galvanized, painted, or polished surfaces.
How are blade clearances adjusted?
Automatic hydraulic blade gap adjustment maintains optimal clearance between 5-15% of material thickness depending on material hardness.
What maintenance intervals are required?
Our systems feature automated lubrication and require only bi-annual blade inspections under normal 24/7 operation cycles.
Can the system integrate with existing production lines?
We provide custom PLC interfaces compatible with Profibus, Modbus TCP, and Ethernet/IP protocols for seamless integration.
Industry Recognition & Technical Validation
The mechanical engineering community recognizes advanced cut to length lines as essential for modern manufacturing efficiency. Recent findings published in the Journal of Materials Processing Technology demonstrate:
"Automated multi-material cutting systems show 40-60% reduction in material waste and 30% energy savings compared to traditional processing methods when handling diverse material specifications."
The International Journal of Advanced Manufacturing Technology further notes:
"Modern cutting systems with adaptive thickness control achieve cutting cycle times reduced by 22-38% across varying material thicknesses while maintaining positional accuracy within 0.05% of cut length."