Introduction
The Supermarket Shelf Back Panel Roll Forming Machine is a specialized industrial equipment designed to streamline the production of supermarket shelf components. This machine is engineered to handle the entire process from coil loading to the final cutting and discharging of finished products. Developed by Shijiazhuang Yingyi Machinery Co., Ltd., the machine combines advanced technology with robust engineering to deliver precision and efficiency in manufacturing. With its ability to produce high-quality back panels and layer panels, this roll forming machine is a critical asset for modern retail and manufacturing industries.
Key Features and Components
The Supermarket Shelf Back Panel Roll Forming Machine is composed of multiple integrated components, each designed to ensure seamless operation. The process begins with coil loading, where the raw material is manually fed into the system. This is followed by uncoiling, leveling, and servo feeding, which ensures the material is precisely positioned for subsequent steps. The machine then performs angle punching or logo punching to add structural or decorative elements. The core of the machine is the cold roll forming process, which shapes the material into the desired profile. Finally, the tracking type cutting machine ensures accurate cuts, and the finished product is discharged onto a receiving table.
Equipment Components
| No. | Component Name | Models and Specifications | Set | Remark |
|---|---|---|---|---|
| 1 | Decoiler | T-500 | 1 | |
| 2 | Leveling Machine | HCF-500 | 1 | Active |
| 3 | Servo Feeder Machine | NCF-500 | 1 | Dual-use |
| 4 | Punching System | Multi-station four-post type | 1 | Hydraulic |
| 5 | Roll Forming Machine | Cantilever quick adjustment type | 1 | Frequency Control |
| 6 | Cutting and Folding Machine | Tracking type | 1 | Combination |
| 7 | Receiving Table | Roll type | 1 | |
| 8 | Hydraulic System | High speed | 2 | |
| 9 | Electrical Control System | PLC | 2 | |
| 10 | Convery System | Roll type | 1 | For Fundo 1 |
Technical Specifications
The Supermarket Shelf Back Panel Roll Forming Machine is designed to handle a wide range of materials and production demands. Below is a detailed breakdown of its technical specifications:
Basic Specifications Table
| No. | Items | Spec: |
|---|---|---|
| 1 | Material | 1. Thickness: 0.6mm 2. Input width: max. 462mm 3. Material: Cold rolled steel strip; yield limit σs ≤ 260MPa |
| 2 | Power Supply | 380V, 60Hz, 3 phase |
| 3 | Capacity of Power | 1. Total power: about 20kW 2. Punching system power: 7.5kW 3. Roll forming machine power: 5.5kW 4. Track cutting machine power: 5kW |
| 4 | Speed | Line speed: 0-9m/min (including punching) Forming speed: 0-12m/min |
| 5 | Hydraulic Oil | 46# |
| 6 | Gear Oil | 18# Hyperbolic gear oil |
| 7 | Dimension | Approx. (L×W×H) 20m×2m×2m |
| 8 | Stands of Rollers | Roll forming machine for Fundo 2F: 17 rollers One Extra roller Fundo 1F: 12 rollers |
| 9 | Material of Rollers | Cr12, quenched HRC56°-60° |
| 10 | Length of Rolled Workpiece | User free setting |
| 11 | Cut Style | Hydraulic Tracking Cut |
Advantages of the Supermarket Shelf Back Panel Roll Forming Machine
The Supermarket Shelf Back Panel Roll Forming Machine offers several advantages that make it a preferred choice for manufacturers:
- High Efficiency: With a line speed of up to 9m/min and a forming speed of 12m/min, the machine ensures rapid production cycles, reducing downtime and increasing output.
- Precision Engineering: The use of a servo feeder machine and PLC control system ensures accurate material positioning and consistent product quality.
- Flexibility: The machine can handle a wide range of material thicknesses and widths, making it adaptable to various production requirements.
- Durability: The Cr12 quenched rollers are designed to withstand high wear and tear, ensuring long-term performance.
- Cost-Effectiveness: By automating the production process, the machine reduces labor costs and minimizes material waste.
Application Scenarios
The Supermarket Shelf Back Panel Roll Forming Machine is widely used in the manufacturing of retail shelving systems. Its primary applications include:
- Supermarket Shelves: The machine produces back panels and layer panels that are essential for supermarket shelving units, ensuring structural integrity and aesthetic appeal.
- Industrial Storage Solutions: The machine is also utilized in the production of storage racks and industrial shelving, catering to warehouses and logistics centers.
- Custom Metal Fabrication: Due to its versatility, the machine can be adapted for custom metal forming tasks beyond traditional shelving applications.
According to NIST, "The integration of automated systems in manufacturing processes significantly enhances productivity and precision, aligning with the goals of modern industrial standards." This aligns with the capabilities of the Supermarket Shelf Back Panel Roll Forming Machine, which exemplifies such advancements.
Company Background: Shijiazhuang Yingyi Machinery Co., Ltd.
Shijiazhuang Yingyi Machinery Co., Ltd. is a leading manufacturer of industrial machinery, specializing in roll forming equipment. With a commitment to innovation and quality, the company has established itself as a reliable supplier of solutions for the retail and manufacturing sectors. Their expertise in designing and producing high-performance machinery is reflected in the Supermarket Shelf Back Panel Roll Forming Machine, which combines cutting-edge technology with user-friendly design. The company's dedication to customer satisfaction and continuous improvement ensures that their products meet the evolving needs of the market.
Conclusion
The Supermarket Shelf Back Panel Roll Forming Machine by Shijiazhuang Yingyi Machinery Co., Ltd. is a testament to the power of advanced engineering in modern manufacturing. With its comprehensive features, technical excellence, and wide-ranging applications, this machine is an invaluable asset for businesses seeking to optimize their production processes. Whether you're in the retail, industrial, or custom fabrication sector, this roll forming machine offers the precision, efficiency, and durability needed to meet the demands of today's market.
