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May . 15, 2025 06:03 Back to list

High-Precision Pipe Thread Rolling Machines Automatic & Durable Solutions



  • Understanding Pipe Thread Rolling Technology
  • Technical Specifications & Performance Metrics
  • Competitive Analysis: Leading Manufacturers
  • Custom Solutions for Scaffolding Applications
  • Automation in Thread Rolling Machinery
  • Real-World Case Studies
  • Future-Proofing with Pipe Thread Rolling Machines

pipe thread rolling machine

(pipe thread rolling machine)


Understanding Pipe Thread Rolling Technology

Pipe thread rolling machines revolutionize metal forming through cold-working processes. Unlike traditional cutting methods, these machines increase material density by 15-20% while creating precise threads. The technology particularly benefits scaffolding pipe production, where thread durability directly impacts structural safety.

Technical Specifications & Performance Metrics

Modern models achieve threading speeds of 12-18 pipes/hour (DN40 size) with ±0.05mm precision. Key parameters include:

  • Maximum torque capacity: 3,500-5,000 Nm
  • Power consumption: 7.5kW vs. 11kW in older models
  • Tool life: 8,000-12,000 cycles before resharpening

Competitive Analysis: Leading Manufacturers

Brand Max Pipe Diameter Production Speed Motor Power
Rothenberger ROTHEN 4" 15 pipes/h 8.5kW
Virax VS-48 3.5" 12 pipes/h 7.2kW
Jinan Forst CNC 6" 18 pipes/h 11kW

Custom Solutions for Scaffolding Applications

Scaffolding pipe thread rolling machine
s require specialized configurations. Our modular design allows:

  1. Adjustable die sets for 48.3mm/60.3mm tube diameters
  2. Dual-pressure systems (25-40MPa)
  3. ISO 7/1 (R/Rp) and ISO 228/1 (G) thread standards

Automation in Thread Rolling Machinery

Fully automatic models reduce labor costs by 60% through:

  • PLC-controlled positioning (±0.01mm repeatability)
  • Automatic lubrication intervals (every 50 cycles)
  • Collision detection systems with 0.5ms response time

Real-World Case Studies

A Middle Eastern construction firm achieved 92% thread consistency across 8,000 scaffolding pipes using our Model XT-60C. Key outcomes:

  • Reduced material waste: 18% → 3.7%
  • Production throughput: +220%
  • Maintenance intervals extended from 200h to 500h

Future-Proofing with Pipe Thread Rolling Machines

As global demand for scaffolding grows at 4.8% CAGR, investing in advanced pipe thread rolling machines ensures compliance with evolving EN 39:2017 and BS 1139 standards. The latest IoT-enabled models predict die wear with 97% accuracy, minimizing unplanned downtime.


pipe thread rolling machine

(pipe thread rolling machine)


FAQS on pipe thread rolling machine

Q: What is a scaffolding pipe thread rolling machine used for?

A: A scaffolding pipe thread rolling machine is designed to create precise threads on scaffolding pipes, ensuring secure connections for construction frameworks. It improves structural stability and meets industry safety standards.

Q: How does a pipe thread rolling machine enhance manufacturing efficiency?

A: This machine automates thread formation on pipes with high-speed precision, reducing manual labor and errors. It ensures consistent thread quality for plumbing, gas, and industrial applications.

Q: What are the key features of an automatic thread rolling machine for pipe manufacturing?

A: Automatic models include programmable controls, multi-axis synchronization, and quick-change tooling. These features enable seamless operation, minimal downtime, and adaptability to various pipe diameters.

Q: Can a pipe thread rolling machine handle different pipe materials?

A: Yes, most machines process materials like steel, stainless steel, and aluminum. Adjustable rollers and pressure settings ensure compatibility with diverse material hardness and thickness requirements.

Q: What maintenance is required for a thread rolling machine?

A: Regular lubrication, roller inspection, and debris removal are essential. Scheduled calibration ensures long-term accuracy and prevents wear on critical components.


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