The Industrial Mesh Wire Welding Machine is a high-performance solution engineered for the precision fabrication of wire mesh panels, including chicken cages and construction reinforcements. Utilizing advanced current welding technology and a robust PLC programmable control system, this machine ensures consistent weld strength and exceptional geometric accuracy for heavy-duty industrial applications.
Designed for maximum productivity, this system integrates pneumatic wire feeding and automatic straightening mechanisms to minimize manual intervention. With a production capacity of up to 25 rows per minute and a flexible adjustable length system, it provides the versatility needed to meet diverse specifications in the metallurgical and construction equipment manufacturing sectors.
| Wire Diameter Range | 8-12mm | Production Capacity | 20-25 Rows/min |
|---|---|---|---|
| Welded Mesh Width | 2M | Welded Mesh Length | 4.8M (Adjustable) |
| Welding Points | 14 Vertical Lines | Minimum Grid Distance | 150mm+ (Adjustable) |
| Control System | PLC Programmable | Welding Principle | Current Welding |
| Driving Power | 5.5KW Variable Frequency Motor | Machine Weight | Approx. 4.5 Tons |
Built with high-grade steel and a 4.5T heavy chassis to ensure stability and long-term operational reliability in harsh environments.
Achieve rapid output with speeds of 20-25 rows per minute, significantly reducing lead times for large-scale mesh projects.
Equipped with 7 sets of large water-cooled welding machines for precise heat control and superior joint strength.
Programmable logic controllers allow for easy adjustment of mesh sizes and automated sequence management.
Easily modify vertical and horizontal line distances to customize panel layouts for various industrial needs.
Fully compliant with CE and ISO9001 international standards, ensuring safety and quality excellence.
Automatic wire feeding and mechanical hopper systems ensure a continuous supply of raw materials.
Variable frequency electromagnetic brake motors provide precise control over the drive speed.
Integrated water-cooling systems prevent transformer overheating during high-intensity cycles.
Pneumatic circulation pulling methods ensure the mesh remains taut and aligned during welding.
High-precision 2.6KW servo motors manage the mesh pulling process for absolute length accuracy.
Optimized for a lean team of 2-3 persons, reducing labor costs while maintaining peak output.
| Feature | Manual Welding | YY Automatic Machine |
|---|---|---|
| Production Speed | Low (1-2 rows/min) | High (20-25 rows/min) |
| Labor Requirement | High (5-8 persons) | Low (2-3 persons) |
| Weld Consistency | Variable/Manual | Uniform/PLC Controlled |
| Material Waste | High (Cutting errors) | Minimal (Precision cutting) |
| ROI Period | Slow/Long-term | Fast/High Efficiency |
This specific model is designed to handle wire diameters ranging from 8mm to 12mm, making it ideal for heavy-duty construction and industrial mesh.
Yes, the machine features adjustable vertical line lengths (up to 4.8M) and customizable grid distances starting from 150mm via the PLC system.
The 7 sets of water-cooled welding transformers prevent overheating, which ensures consistent current flow and maintains weld strength over long production shifts.
Our welding machines are fully certified with CE and ISO9001, ensuring they meet global safety and quality management standards.
Due to the high level of automation provided by the PLC and pneumatic feeding systems, the machine typically requires only 2 to 3 skilled operators.
It is primarily used in construction for reinforcement panels, the manufacture of industrial chicken cages, and other specialized metallurgical equipment needs.
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