The Trapezoid Roof Sheet Roll Forming Machine is a high-precision industrial solution engineered for the efficient production of durable corrugated roofing panels. Designed for versatility and strength, this system seamlessly processes PPGI, GI, and Aluminium materials, ensuring a professional finish for residential, commercial, and industrial construction projects.
Equipped with advanced PLC control systems and heat-treated chromed rollers, this machine maximizes production throughput while maintaining strict dimensional tolerances. Whether you are scaling up a manufacturing plant or optimizing a specialized construction line, this roll forming solution delivers the perfect balance of speed, durability, and operational precision.
| Compatible Materials | PPGI / GI / Aluminium | Material Thickness | 0.2 - 1.0 mm |
|---|---|---|---|
| Motor Power | 7.5 kW | Forming Speed | 30 m/min |
| Plate Width | I følge tegninger | Roll Stations | 22 Stations |
| Shaft Specifications | 45# Steel, ￠80mm | Length Tolerance | 10m ± 1.5mm |
| Drive System | Chain drive with motor | Control System | PLC Programmable Logic Controller |
Utilizing 45# steel with specialized heat treatment and chroming for rollers to ensure long-term wear resistance.
Optimized forming speed of 30m/min allows for rapid production cycles and increased daily output.
Cr12 mould steel blades with quenched treatment (HRC 58-62) guarantee clean, burr-free edges.
Integrated PLC system provides intuitive operation and precise length management for every sheet.
Features adjustable input leveling equipment to ensure raw coils are perfectly flat before forming.
Flexible configurations for voltage, frequency, and phase to match global electrical standards.
Optimized handling for PPGI/GI coils to ensure seamless feeding into the leveling system.
Real-time PLC tracking of forming speed and sheet length for total quality control.
Scheduled wear-checks for Cr12 cutter blades to maintain cutting precision over time.
Strict tolerance management (±1.5mm) to ensure structural integrity of roof sheets.
Efficient output stacking and logistics management for ready-to-ship trapezoid panels.
Comprehensive remote support for PLC configuration and machinery calibration.
| Comparison Metric | Standard Equipment | Premium Roll Former |
|---|---|---|
| Production Speed | 15-20 m/min | 30 m/min (High Output) |
| Material Waste | Moderate (Manual cut) | Minimal (PLC Precision) |
| Tooling Lifespan | Standard Carbon Steel | Chromed 45# Steel (Extended) |
| Labor Requirement | High (Manual Monitoring) | Low (Automated Control) |
| Product Consistency | Variable Tolerance | Strict ±1.5mm Accuracy |
The machine is designed to process PPGI (Prepainted Galvanized Steel), GI (Galvanized Steel), and Aluminium coils with a thickness ranging from 0.2mm to 1.0mm.
Precision is achieved through a combination of a PLC controlling system and high-grade Cr12 mould steel cutter blades that are quenched to HRC 58-62 hardness.
Our rollers are made from 45# steel with specialized heat treatment and chrome plating, significantly reducing wear and tear compared to non-treated rollers.
Yes, the voltage, frequency, and phase are fully customizable based on the specific electrical standards of the customer's region.
With a forming speed of 30m/min, the machine can produce up to 1,800 meters of roofing sheet per hour, depending on the specific sheet length required.
Yes, it features adjustable input leveling equipment to ensure the raw material is completely flat before it enters the 22-station forming process.
