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Sep . 19, 2025 16:40 Back to list

Supermarket Shelf Back Panel Roll Forming Machine - Shijiazhuang Yingyi Machinery Co., Ltd.|Precision Engineering&Automated Manufacturing



Introduction to the Supermarket Shelf Back Panel Roll Forming Machine

The Supermarket Shelf Back Panel Roll Forming Machine is a specialized industrial equipment designed to streamline the production of back panels and layer panels for supermarket shelves. This machine integrates advanced automation and precision engineering to deliver high-quality, durable components that meet the demands of modern retail environments. By combining roll forming, punching, and cutting technologies, it ensures efficiency, consistency, and cost-effectiveness in manufacturing.

Supermarket Shelf Back Panel Roll Forming Machine - Shijiazhuang Yingyi Machinery Co., Ltd.|Precision Engineering&Automated Manufacturing

Key Features and Functionalities

The Supermarket Shelf Back Panel Roll Forming Machine is engineered to handle complex manufacturing processes with ease. Its core functionalities include:

  • Manual Coil Loading: The process begins with manual loading of steel coils, ensuring flexibility for operators.
  • Uncoiling and Leveling: The machine automatically uncoils and levels the metal strip, preparing it for subsequent operations.
  • Servo Feeding: A servo feeder machine ensures precise feeding of the material, enhancing accuracy and reducing waste.
  • Angle and Logo Punching: The multi-station punching system allows for the creation of custom shapes and logos, adding value to the final product.
  • Cold Roll Forming: The machine utilizes cold roll forming technology to shape the metal into the desired profile without heat, preserving material integrity.
  • Tracking Cut: A hydraulic tracking cut system ensures precise and consistent cutting, even at high speeds.
  • Discharging: The finished components are efficiently discharged onto a roll-type receiving table, ready for further processing or packaging.

These features collectively ensure a seamless workflow, minimizing downtime and maximizing productivity.

Technical Specifications

The Supermarket Shelf Back Panel Roll Forming Machine is built to meet rigorous industrial standards. Below is a detailed specification table:

No. Items Spec:
1 Material 1. Thickness: 0.6mm
2. Input width: max. 462mm
3. Material: Cold rolled steel strip; yield limit σs ≤ 260Mpa
2 Power Supply 380V, 60Hz, 3 phase
3 Capacity of Power 1. Total power: about 20kW
2. Punching system power: 7.5kW
3. Roll forming machine power: 5.5kW
4. Track cutting machine power: 5kW
4 Speed Line speed: 0-9m/min (including punching)
Forming speed: 0-12m/min
5 Hydraulic Oil 46#
6 Gear Oil 18# Hyperbolic gear oil
7 Dimension Approx. (L×W×H) 20m×2m×2m
8 Stands of Rollers Roll forming machine for Fundo 2F: 17 rollers
One Extra roller Fundo 1F: 12 rollers
9 Material of Rollers Cr12, quenched HRC56°-60°
10 Length of Rolled Workpiece User free setting
11 Cut Style Hydraulic Tracking Cut

Equipment Components and Their Roles

The machine comprises several critical components, each designed to optimize performance and reliability:

  • Decoiler (T-500): Ensures smooth uncoiling of the metal coil.
  • Leveling Machine (HCF-500): Corrects any imperfections in the metal strip, ensuring uniform thickness.
  • Servo Feeder Machine (NCF-500): Provides precise feeding with dual-use functionality for versatility.
  • Punching System (Multi-station Four-post Type): Enables efficient and accurate punching of holes and logos.
  • Roll Forming Machine (Cantilever Quick Adjustment Type): Offers rapid adjustments for different profiles, enhancing operational efficiency.
  • Cutting and Folding Machine (Tracking Type): Combines cutting and folding in a single unit for streamlined production.
  • Hydraulic System (High Speed): Ensures fast and reliable operation of the punching and cutting mechanisms.
  • Electrical Control System (PLC): Provides automated control, improving accuracy and reducing human error.
  • Convey System (Roll Type): Facilitates the smooth movement of materials through the production line.

Each component is engineered to work in harmony, ensuring the machine operates efficiently and meets the demands of high-volume production.

Applications and Industry Impact

The Supermarket Shelf Back Panel Roll Forming Machine is widely used in the manufacturing of retail shelving systems. Its applications include:

  • Supermarket Shelving: Produces back panels and layer panels that are durable, lightweight, and easy to assemble.
  • Warehouse Storage Solutions: Creates robust components for industrial storage systems, enhancing load-bearing capacity.
  • Commercial Furniture Manufacturing: Adaptable for producing shelves and structural components for offices and retail spaces.
  • Custom Metal Fabrication: Offers flexibility for custom profiles, catering to specific client requirements.

By automating the production process, this machine reduces labor costs, minimizes material waste, and ensures consistent quality. It is particularly beneficial for manufacturers aiming to scale operations while maintaining high standards of precision.

Company Background: Shijiazhuang Yingyi Machinery Co., Ltd.

Shijiazhuang Yingyi Machinery Co., Ltd. is a leading manufacturer of industrial machinery, specializing in roll forming and metal processing equipment. With years of experience in the field, the company has established itself as a trusted provider of high-quality solutions for the retail and manufacturing sectors. Their commitment to innovation, precision, and customer satisfaction has enabled them to serve clients globally.

Shijiazhuang Yingyi Machinery Co., Ltd. is known for its advanced engineering capabilities and adherence to international standards. The company's Supermarket Shelf Back Panel Roll Forming Machine is a testament to its expertise in developing efficient and reliable machinery that meets the evolving needs of the industry.

Why Choose This Machine?

The Supermarket Shelf Back Panel Roll Forming Machine offers several advantages that make it an ideal choice for manufacturers:

  • High Efficiency: The machine's automated processes significantly reduce production time and increase output.
  • Precision Engineering: Advanced technologies ensure accurate dimensions and consistent quality, minimizing defects.
  • Flexibility: Capable of producing a wide range of profiles, the machine adapts to diverse customer requirements.
  • Durability: Constructed with high-quality materials, the machine is designed for long-term use with minimal maintenance.
  • Cost-Effectiveness: By reducing labor and material waste, the machine lowers overall production costs.

These benefits make it a valuable investment for businesses seeking to enhance their manufacturing capabilities and remain competitive in the market.

Industry Standards and Compliance

The Supermarket Shelf Back Panel Roll Forming Machine adheres to stringent industry standards to ensure safety, reliability, and performance. According to NIST (National Institute of Standards and Technology), precision manufacturing processes must meet specific criteria to guarantee consistency and quality. NIST's research on metrology and automation highlights the importance of standardized measurements and control systems in industrial equipment. The machine's design incorporates these principles, ensuring compliance with international standards such as ISO 9001 and ASME.

By aligning with NIST's guidelines, Shijiazhuang Yingyi Machinery Co., Ltd. ensures that its products are not only technologically advanced but also safe and reliable for industrial use.

Conclusion

The Supermarket Shelf Back Panel Roll Forming Machine represents a significant advancement in metal forming technology, offering manufacturers a reliable solution for producing high-quality shelf components. With its advanced features, precise engineering, and compliance with industry standards, this machine is a valuable asset for any production facility. Shijiazhuang Yingyi Machinery Co., Ltd. continues to lead the way in innovation, delivering products that meet the evolving needs of the global market.

References

NIST Citation: National Institute of Standards and Technology (NIST). "Precision Manufacturing and Automation." Retrieved from https://www.nist.gov/.

Company Website: Shijiazhuang Yingyi Machinery Co., Ltd.


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