The Supermarket Shelf Back Panel Roll Forming Machine is a cutting-edge solution designed to streamline the production of supermarket shelving components. Developed by SHIJIAZHUANG YINGYEE MACHINERY CO., LTD, this machine combines advanced engineering with user-friendly features to deliver high-quality, durable back panels and layer panels for retail environments. This article provides an in-depth analysis of the machine's features, technical specifications, application scenarios, and the company's expertise, ensuring a comprehensive understanding of its value in modern manufacturing.
Key Features of the Supermarket Shelf Back Panel Roll Forming Machine
The Supermarket Shelf Back Panel Roll Forming Machine is engineered to handle complex production tasks with precision and efficiency. Its core features include:
- Automated Processing Line: The machine follows a sequential process: coil loading (manual) → uncoiling → leveling → servo feeding → angle punching/logo punching → cold roll forming → cutting forming → discharging. This streamlined workflow minimizes manual intervention, ensuring consistent quality and reducing production time.
- High-Precision Components: The machine integrates specialized components such as the T-500 Decoiler, HCF-500 Leveling Machine, and NCF-500 Servo Feeder Machine, each designed for durability and accuracy. These components work in harmony to produce panels with tight tolerances and uniform dimensions.
- Multi-Station Punching System: Equipped with a Multi-station Four-Post Hydraulic Punching System, the machine can perform intricate angle and logo punching, catering to diverse design requirements. This system ensures precision and reduces material waste.
- Advanced Roll Forming Technology: The Cantilever Quick Adjustment Roll Forming Machine allows for rapid die changes and adjustments, enabling the production of various panel profiles. Its frequency-controlled motor ensures smooth operation and energy efficiency.
- Hydraulic and Electrical Systems: The High-Speed Hydraulic System and PLC Electrical Control System provide reliable power and precise automation, enhancing operational safety and reducing downtime.
Technical Specifications and Performance
The Supermarket Shelf Back Panel Roll Forming Machine is built to handle demanding industrial applications. Below is a detailed breakdown of its technical specifications:
| No. |
Items |
Spec: |
| 1 |
Material |
Thickness: 0.6mm | Input Width: Max. 462mm | Material: Cold Rolled Steel Strip (Yield Limit ≤260MPa) |
| 2 |
Power Supply |
380V, 60Hz, 3 Phase |
| 3 |
Power Capacity |
Total Power: ~20kW | Punching System: 7.5kW | Roll Forming Machine: 5.5kW | Tracking Cutting Machine: 5kW |
| 4 |
Speed |
Line Speed: 0-9m/min (including punching) | Forming Speed: 0-12m/min |
| 5 |
Hydraulic Oil |
46# |
| 6 |
Gear Oil |
18# Hyperbolic Gear Oil |
| 7 |
Dimensions |
Approx. (L×W×H) 20m×2m×2m |
| 8 |
Roller Stands |
Fundo 2F: 17 Rollers | Fundo 1F: 12 Rollers (Plus 1 Extra Roller) |
| 9 |
Roller Material |
Cr12, Quenched HRC56°-60° |
| 10 |
Workpiece Length |
User-Defined Settings |
| 11 |
Cut Style |
Hydraulic Tracking Cut |
Advantages of the Supermarket Shelf Back Panel Roll Forming Machine
The Supermarket Shelf Back Panel Roll Forming Machine offers several advantages that make it a preferred choice for manufacturers:
- Enhanced Efficiency: With a maximum line speed of 9m/min and forming speed of 12m/min, the machine significantly reduces production cycles, increasing overall throughput.
- Cost-Effectiveness: The machine's energy-efficient design and low maintenance requirements minimize operational costs. Its durable components, such as the Cr12-Quenched Rollers, ensure long-term reliability.
- Flexibility: The Cantilever Quick Adjustment Roll Forming Machine allows for easy die changes, enabling the production of various panel configurations without extensive retooling.
- High-Quality Output: The Hydraulic Tracking Cutting System ensures precise cuts, while the PLC Electrical Control System maintains consistent performance, resulting in panels with minimal defects.
- Environmental Compliance: The machine adheres to industry standards for material usage and energy consumption, aligning with sustainable manufacturing practices.
Application Scenarios
The Supermarket Shelf Back Panel Roll Forming Machine is widely used in the production of retail shelving systems. Its applications include:
- Supermarket Shelving: The machine produces back panels and layer panels for supermarket shelves, ensuring structural integrity and aesthetic appeal. These panels are designed to withstand heavy loads and resist deformation over time.
- Industrial Storage Solutions: Beyond retail, the machine is suitable for manufacturing storage racks used in warehouses, logistics centers, and industrial facilities. Its ability to handle cold-rolled steel strips makes it ideal for high-strength applications.
- Customized Panel Production: The machine's flexibility allows manufacturers to create custom panels tailored to specific client requirements, such as unique dimensions, perforation patterns, or branding elements (e.g., logo punching).
- Automotive and Construction Industries: The machine's precision and durability make it applicable in producing structural components for vehicles and construction projects, where high-quality metal forming is critical.
About SHIJIAZHUANG YINGYEE MACHINERY CO., LTD
SHIJIAZHUANG YINGYEE MACHINERY CO., LTD is a leading manufacturer of industrial machinery, specializing in roll forming machines and related equipment. With years of experience in the field, the company has established itself as a trusted provider of solutions for the retail, automotive, and construction industries. Their commitment to innovation, quality, and customer satisfaction has earned them a strong reputation in the global market.
Visit the Supermarket Shelf Back Panel Roll Forming Machine product page to explore more details about this advanced equipment. For information about the company, visit SHIJIAZHUANG YINGYEE MACHINERY CO., LTD.
References
1. National Institute of Standards and Technology (NIST) – NIST provides critical standards and research for manufacturing processes, ensuring quality and innovation in industrial equipment. For more information on material specifications and production standards, visit the NIST website.
2. NIST Standards and Measurements – NIST's guidelines on material properties and manufacturing processes align with the Supermarket Shelf Back Panel Roll Forming Machine's design, ensuring compliance with industry benchmarks.
