search
Close

Precision Engineering
IBR Profiles Double Layer

Revolutionizing the metallurgical equipment industry with the high-efficiency IBR profiles double layer roofing forming machine. We combine advanced PLC control systems with heavy-duty metallurgy to deliver unmatched production capacity and structural precision for modern construction.

200+
Sets Per Year
20+
Countries Served
30 Days
Delivery Time
99.8%
Quality Pass Rate

Industrial Leadership
& Technological Innovation

Redefining roll forming efficiency through dual-layer output synchronization.

As a premier manufacturer in the metallurgical equipment sector, our ibr profiles double layer roofing forming machine stands as a benchmark for industrial productivity. By integrating two separate forming lines into a single cohesive unit, we enable clients to produce roofing sheets and roof tiles simultaneously, drastically reducing the floor space required for installation and minimizing operational overheads.

The technical superiority of our system lies in its optimized resource utilization. By sharing a single uncoiler, motor, and hydraulic station, the double-layer machine maximizes the efficiency of every electrical component. Utilizing world-renowned brands for the control system and Mitsubishi PLC converters, we ensure a stable performance and an extended service life even in the most demanding metallurgical environments.

The Core
Engineering Pillars

Three fundamental strengths that drive our metallurgical equipment performance.

01

Precision Metallurgy

Advanced material science applied to rollers and shafts for maximum durability.

  • Roller Material: 45# steel with specialized chrome plating.
  • Shaft Alloy: 40Cr material with 75mm diameter for stability.
  • Cutting Edge: Cr12 mould steel with quenched heat treatment.
02

Smart Automation

Cutting-edge control logic to ensure seamless double-layer production.

  • PLC Control: Mitsubishi intelligence for precision cutting.
  • Driven Mode: High-torque chain transmission for consistency.
  • Cutting Mode: Precision hydraulic shear system.
03

Operational Versatility

Engineered to handle various material grades without compromising speed.

  • Material range: Color coated, Galvanized, and Aluminum steel.
  • Thickness support: 0.3mm to 1.0mm range.
  • High Speed: Consistent 25-30m/min output.

Performance Analytics
& Market Distribution

Quantitative data reflecting the operational superiority of our double layer systems.

Material Compatibility Ratio

Performance Benchmarks

Technical Specification
Configuration Matrix

Detailed engineering parameters for the IBR double layer forming system.

Parameter
Standard Value
Material
Tolerance
Power
Control
Material Thickness
0.3-1.0 mm
Galv/Color Steel
±0.02mm
-
PLC Sync
Forming Speed
25-30 m/min
High Speed Line
±0.5m/min
5.5-7.5KW
Frequency Conv.
Roller Rows
11-18 Rows
45# Chrome Steel
0.01mm Profile
-
Custom Drawings
Shaft Diameter
75 mm
40Cr Alloy
HRC 58-62
-
Rigid Support
Hydraulic Power
5.5 KW
Industrial Grade
±2% Press.
5.5KW Station
Hydraulic Logic
Uncoiler Cap.
5-10 Tons
Reinforced Steel
Max Load 10T
-
Manual/Auto
Cutting Blade
Cr12 Steel
Mould Steel
Quenched
-
Auto-Shearing
Voltage
380V/3Ph/50Hz
Standard Power
Customizable
Total ~15kW
Global Standard

Real-World
Impact

Global deployment of our double layer forming systems in high-demand markets.

SteelCorp Industries Ltd.

Industrial Warehousing Project

Deployed a double layer system to produce both roofing sheets and tiles for a 50,000 sqm warehouse complex.

Efficiency +45% Waste -12%

Global Roofing Co.

Commercial Distribution

Implemented the IBR profiles double layer system to diversify product offerings without expanding factory footprint.

Space Saved: 40% Output: 2x

Metro Building Systems

Infrastructure Project

Provided high-precision IBR profiling for municipal roofing projects requiring strict tolerance standards.

Precision: 0.01mm Acceptance: 100%

African Steel Hub

Regional Market Growth

Equipped with our double layer forming machine to lead the local market in diverse roofing profiles.

ROI: 14 Months Growth: 30% p.a.

EuroSheet Precision

High-End Commercial

Implemented customized double layer lines to handle premium aluminum coatings with zero scratch risk.

Defect Rate: 0.1% Grade: A+

Apex Metal Works

Rapid Prototyping

Used our double layer machine to rapidly pivot between roofing sheet and tile profiles for various custom orders.

Switch Time: < 1hr Uptime: 98%

Industry
Applications

Tailored metallurgical solutions for high-performance construction environments.

Industrial Warehousing

Large scale production of IBR sheets for high-span industrial roofs and cladding.

Residential Roofing

Simultaneous output of aesthetic roof tiles and functional sheets for housing developers.

Agricultural Sheds

Cost-effective production of durable, corrosion-resistant roofing for livestock and crop storage.

Commercial Malls

Producing high-precision profiles for expansive retail centers requiring rapid installation.

Logistics Hubs

Supplying structural roofing components for large-scale distribution centers.

Infrastructure Hubs

Manufacturing durable profiles for airport hangers and transportation terminals.

Quality Assurance
& Export Standards

Rigorous Material Testing

All rollers undergo Chrome Plating and Quenching to ensure zero deformation under high-pressure roll forming cycles.

PLC Precision Calibration

Our Mitsubishi-powered control systems are calibrated to within 0.01mm, ensuring absolute length accuracy for every sheet.

Export-Grade Durability

Each machine is tested for continuous 24-hour operation to guarantee reliability in various global climatic conditions.

Trust Verified

Meeting the highest international standards for metallurgical equipment manufacturing.

✓ CE Certified ✓ ISO9001 Standard ✓ 12 Month Warranty

Frequently Asked
Questions

Expert answers to common technical and commercial inquiries.

01

What are the primary advantages of a double layer machine?

The ibr profiles double layer roofing forming machine allows the simultaneous production of two different products (sheets and tiles) using a single set of auxiliary equipment like the uncoiler and PLC, significantly reducing factory floor space and electricity consumption.

02

Which materials are compatible with this system?

Our system is designed to process color-coated steel, galvanized steel, and aluminum steel with a thickness range from 0.3mm to 1.0mm.

03

How is the cutting accuracy maintained?

Accuracy is managed via a Mitsubishi PLC control system and high-precision hydraulic cutting, ensuring consistent lengths across both production layers.

04

Do you provide installation and training services?

Yes, we offer professional installation services globally (paid) and comprehensive training, including manuals and using guides for independent setup.

05

What is the typical lead time for a custom order?

The standard delivery time is approximately 30 days from order confirmation to shipping from Tianjin Xingang port.

06

Can the machine be customized for different profiles?

Absolutely. We can customize the roller configuration (11-18 rows) based on your specific engineering drawings to produce unique IBR profiles.

Optimize Your Metallurgy Line Today

Experience the efficiency of our IBR profiles double layer roofing forming machine. Get a custom quote for your industrial needs.

Get a Quote
What can we do to help you?