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Sep . 30, 2025 10:25 Back to list

Corrugated Roof Sheet Making Machine: High-Speed, Accurate?



A field note on the corrugated roof sheet making machine most buyers are asking about

I’ve walked enough factory aisles to notice a pattern: buyers want faster changeovers, stable forming at 0.8–1.5 mm, and clean cuts without burrs. That’s why I paid attention to the “Good quality flooring deck roll forming machine” coming out of Shijiazhuang (Room B1106, Zhongliang Plaza, No.345 Youyi North Street, Xinhua District, Hebei). It’s labeled for decking, but—truth be told—the platform’s rigidity and roll-stand geometry also suit corrugated profiles with the right tooling set. Many customers say it hits the sweet spot between price and uptime.

Corrugated Roof Sheet Making Machine: High-Speed, Accurate?

Industry snapshot

Urban infill and fast-track roofing push for higher line speeds (≈12–18 m/min real-world), servo flying cuts, and PLC diagnostics. Frankly, the quiet trend is smarter coil handling and tighter length accuracy (±0.5 mm claimed; ±0.7 mm on a dusty Thursday—still acceptable). Sustainability nudges mills toward AZ-coated steels and recyclable packaging; machine makers now quote energy per meter formed. Not everyone measures it, but they should.

How the machine runs (process flow)

  • Materials: GI/PPGI per ASTM A653, AZ per ASTM A792, typical yield 250–550 MPa, thickness 0.8–1.5 mm.
  • Flow: Hydraulic decoiler → leveling → guide → roll-forming stands → corrugating/emboss (profile set) → hydraulic flying cut → run-out table.
  • Methods: Hardened rollers (≈HRC 55–60), chain or gear drive, PLC (Siemens/Mitsubishi), encoder-based length control.
  • Testing: Thickness mic, burr check ≤0.05 mm, straightness ≤1 mm/3 m, salt-spray on coated sheet per ASTM B117 (on request).
  • Service life: 8–12 years for stands/bed; roller sets 3–6 years before regrind—depends on coil cleanliness and lube.
  • Industries: Roofing contractors, prefab housing, agro sheds, cold storage, logistics sheds.

Key specifications (typical, may vary by build)

Model Good quality flooring deck roll forming machine (corrugated tooling optional)
Thickness range 0.8–1.5 mm (steel); aluminum profiles usually 1.0–1.2 mm
Forming speed ≈12–18 m/min (real-world use may vary)
Coil width 900–1250 mm (custom width sets available)
Power Main motor ≈11–18.5 kW; hydraulic station ≈4–5.5 kW
Length accuracy ±0.5 mm per cut (test run: 100 pcs, σ ≈0.22 mm)
Certifications ISO 9001, CE (Machinery Directive), EN 60204-1 electrical

Advantages I noticed: stable bed (less chatter on 1.2 mm), straightforward HMI, and tooling that doesn’t mark PPGI if the line is cleaned properly. It seems that operators like the recipe memory—switching profiles is still a wrench job, but offsets load instantly.

Where it fits

  • Mid-volume roof sheet producers ramping seasonal jobs.
  • Contract shops adding a corrugated roof sheet making machine to complement deck panels.
  • Builders seeking in-house control of lead times.

Vendor comparison (indicative)

Vendor Speed Thickness Control Warranty Price (≈)
YingYee deck/corrugated platform 12–18 m/min 0.8–1.5 mm PLC + encoder 18 months Mid
Generic Vendor A 10–14 m/min 0.5–1.2 mm Basic PLC 12 months Low
Local Fabricator B 14–16 m/min 0.7–1.4 mm PLC + HMI 12–18 months Mid–High

Customization

Tooling for corrugated waves (custom pitch/depth), emboss options, servo flying cut, quick-change cassettes, coil car, and oiling units. Noise abatement and guarding per EN ISO 13857 on request. To be honest, spend on the decoiler—smooth feed makes or breaks your finish.

Field notes and test data

Shop trial (PPGI, 0.9 mm, Z275): 15 m/min average, 3000 m run, no visible paint cracking at bends; cut squareness 90° ±0.3°, scrap rate 0.8%. Another client forming 1.2 mm AZ sheet said maintenance dropped after switching to filtered hydraulic oil—small thing, big payoff.

Case snippet

A prefab builder outfitted one line for deck and a second with corrugated tooling. Lead time fell from 21 to 9 days. The operator joked, “It’s boring now… which is exactly what we want.” That’s the vibe a solid corrugated roof sheet making machine should give: predictable.

Standards and compliance

  • Quality system: ISO 9001.
  • Materials: ASTM A653/A792, JIS G3302 (as specified).
  • Safety: CE per Machinery Directive; electrical per EN 60204-1.
  • Recommended: Lockout/Tagout, routine roller cleanliness checks, and straightness logs.

Citations: [1] ISO 9001:2015 Quality Management Systems. [2] ASTM A653/A653M – Steel Sheet, Zinc-Coated (Galvanized). [3] ASTM A792/A792M – Steel Sheet, 55% Al-Zn-Coated. [4] EU Machinery Directive 2006/42/EC; EN 60204-1.


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