Introduction

The Supermarket Shelf Back Panel Roll Forming Machine is a cutting-edge solution designed to streamline the production of back panels and layer panels for supermarket shelving systems. This machine integrates advanced manufacturing technologies to ensure high precision, efficiency, and durability, making it an essential asset for retailers and manufacturers in the commercial furniture industry. Developed by Shijiazhuang Yingyi Machinery Co., Ltd., this equipment exemplifies innovation in automated metal forming processes.

Product Overview

The Supermarket Shelf Back Panel Roll Forming Machine is a fully automated system that transforms flat metal coils into complex profiles used in supermarket shelving. Its workflow includes coil loading, uncoiling, leveling, servo feeding, punching, cold roll forming, cutting, and discharging. This seamless process ensures minimal material waste and maximizes production efficiency. The machine is particularly suited for industries requiring high-volume, consistent manufacturing of shelf components.

Key Components and Specifications

The machine comprises ten core components, each engineered for optimal performance:

• Decoiler (T-500): Efficiently unwinds metal coils for processing.
• Leveling Machine (HCF-500): Ensures flatness and uniformity of the metal strip.
• Servo Feeder Machine (NCF-500): Provides precise material feeding with dual-use functionality.
• Punching System (Multi-station four-post type): Offers hydraulic precision for angle or logo punching.
• Roll Forming Machine (Cantilever quick adjustment type): Features frequency control for versatile shaping.
• Cutting and Folding Machine (Tracking type): Enables accurate cutting and folding operations.
• Receiving Table (Roll type): Facilitates smooth material discharge.
• Hydraulic System (High speed): Ensures rapid and reliable operation.
• Electrical Control System (PLC): Provides automated control and monitoring.
• Conveyor System (Roll type): Transports finished products efficiently.

Technical Specifications

No.	Items	Spec:
1	Material	Thickness: 0.6mm | Input width: max. 462mm | Material: Cold rolled steel strip; yield limit σs ≤ 260MPa
2	Power Supply	380V, 60Hz, 3 phase
3	Capacity of Power	Total power: ~20kW | Punching system: 7.5kW | Roll forming machine: 5.5kW | Tracking cutting machine: 5kW
4	Speed	Line speed: 0-9m/min (including punching) | Forming speed: 0-12m/min
5	Hydraulic Oil	46#
6	Gear Oil	18# Hyperbolic gear oil
7	Dimension	Approx. (L×W×H) 20m×2m×2m
8	Stands of Rollers	Roll forming machine for Fundo 2F: 17 rollers | One Extra roller Fundo 1F: 12 rollers
9	Material of Rollers	Cr12, quenched HRC56°-60°
10	Length of Rolled Workpiece	User free setting
11	Cut Style	Hydraulic Tracking Cut

Key Features and Advantages

The Supermarket Shelf Back Panel Roll Forming Machine offers several advantages that set it apart in the market:

• High Precision: The machine ensures consistent dimensions and quality through advanced servo feeding and PLC control systems.
• Efficiency: With a forming speed of up to 12m/min, it significantly reduces production time compared to manual methods.
• Flexibility: The cantilever quick adjustment type roll forming machine allows for easy configuration changes to accommodate different design requirements.
• Durability: The use of high-quality materials like Cr12 rollers (HRC56°-60°) ensures long service life and resistance to wear.
• Cost-Effective: By minimizing material waste and energy consumption, the machine optimizes operational costs.

Applications

This machine is widely used in the production of supermarket shelving systems, including:

• Back Panels: Providing structural support and aesthetic finish for shelves.
• Layer Panels: Enabling adjustable storage solutions in retail environments.
• Custom Profiles: Manufacturing specialized components for unique shelving designs.

Its versatility makes it suitable for industries such as retail, logistics, and commercial furniture manufacturing.

Company Background

Shijiazhuang Yingyi Machinery Co., Ltd. is a leading manufacturer of industrial machinery, specializing in roll forming and metal processing equipment. With years of experience, the company has established itself as a trusted partner for businesses seeking reliable and innovative solutions. Their commitment to quality and customer satisfaction is reflected in the design and performance of the Supermarket Shelf Back Panel Roll Forming Machine.

Industry Standards and Compliance

The Supermarket Shelf Back Panel Roll Forming Machine adheres to international manufacturing standards, ensuring safety, efficiency, and environmental compliance. According to the National Institute of Standards and Technology (NIST), such machinery must meet rigorous criteria for precision, energy efficiency, and material integrity. The machine's specifications, including hydraulic system performance and roller hardness, align with NIST guidelines for industrial equipment.

Conclusion

The Supermarket Shelf Back Panel Roll Forming Machine is a testament to technological advancement in the manufacturing sector. By combining precision engineering, automation, and durability, it addresses the evolving needs of the retail industry. For businesses aiming to enhance production efficiency and product quality, this machine represents a strategic investment. Shijiazhuang Yingyi Machinery Co., Ltd. continues to lead in delivering innovative solutions that meet global standards.

References

National Institute of Standards and Technology (NIST) – Guidelines for industrial machinery standards.